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SAWING
Here Our rough is sawn by an expert sawer, with
a powerful light hanging close by he sees all the
inclusions clearly ... He might also apply Kerosene
oil or coconut oil on the gem rough to see through
clearly.
The
Shapes will be decided at this stage. |
| SAWING
Closer view of the cutting blade in action , its
a 6 inch and the width is only 0.35 inch blade.
the thinner the blade less wastage we will have. |

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Once
we have sawn the rough it looks like this, We have
lost close to 40% of the original weight, and the
rejects are separated to send back. |
| Pre
forming
Once the stones are sawn there are rough edges,
The stones have to be ground to the desired shape
here we use a 100 grit 6 Inch lap |

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A
closer view of pre forming
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| Doping
the stone
To facet the stone we need to fix the stone to the
facetor, hence we use a wax to fix the stone and
the doping stick |

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Faceting
the Crown
First we do the Crown on a 260 diamond lap. then
using a 600 lap we re do the same facets to get
a finer polished surface after which we polish using
a copper / Tin /zinc ( depending on the stone )
lap with 1 micron Diamond powder mixed with coconut
oil ...
After
the crown is done We polish the girdle this is to
stop chipping of the girdle . Also Note Each facetor
has a Loupe to check each facet.
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| Transferring
Unlike in hobby cutting transferring is done by
hand , we have experts who do this correctly ( we
need to do transfer around 300 gems a day ) |

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Faceting
the rest
Here
again we use a 260 diamond lap, then using a 600
lap we re do the same facets to get a finer polished
surface after which we polish using a copper / Tin
/zinc ( depending on the stone ) lap with 1 micron
Diamond powder mixed with coconut oil ...
At
this point we also do the Girdle and before we remove
the wax we do a quality inspection .
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Washing
Initial
washing is done on Caustic Soda or thinner after
which we give it a shampoo rinse where all oil and
greasy stuff is removed and a shiny bright stone
is packed for shipping.
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